OCTOBER 22 - 24 2019



NEW iQ Series Integrated Servo Ultrasonic Welding System with patented Melt-Match® Technology

DukaneLogoDukane Corporation, St. Charles, IL introduces ‘iQ Series Integrated Servo Driven Ultrasonic Welder’ with patented Melt-Match® technology. Integrated Servo is a self-contained unit with Dukane's patented iQ Series Generator/Power Supply housed within the press. This welding system addresses the need of an ‘out of box’ ‘plug and go’ Servo driven Ultrasonic Welder. Since most components are built-in, this welder has fewer cables, is very easy to install and provides a smaller footprint.

In a smaller footprint this machine provides the efficiency and reliability of a 100% digitally controlled, Multi-Core iQ Series power supply with the precision of an advanced servo press. The integrated all-electric servo technology eliminates the variability associated with pneumatic press components resulting in improved process repeatability and accuracy. This high repeatability results in fewer rejects for manufacturers. Melt-Match® technology precisely controls the collapse speed profile during the weld and precisely matches the collapse speed during the melt phase. Thus, the ultrasonic propagation penetrates deeper into the bond area and the affected heat zone is larger, resulting in superior bond strength.

Integrated Servo Welding system has the flexibility to connect with any computer that has Dukane’s iQ Explorer software. This allows access to the weld data, machine controls and storage of machine setups on the local area network or via the Internet for remote locations. Troubleshooting of equipment and applications can also be performed from anywhere in the world. Integrated Servo is also FDA compliant and features a robust mechanical design. There are no operator-accessible settings and all mechanical adjustments require a tool.

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Corporate Overview

Dukane Corporation is a diversified global manufacturer and marketer of advanced technology products. A privately held corporation for more than 90 years, Dukane's principal manufacturing and distribution facility is located in Chicago’s western suburb, in the city of St. Charles, Illinois.

Dukane Intelligent Assembly Solutions (IAS) division is a global provider of plastic welders for welding thermoplastic materials. IAS division designs, manufactures and supplies advanced plastic welding solutions used in manufacturing operations throughout the major industrial regions of the world. Dukane IAS offers a diversified range of plastic welders, which includes ultrasonic, vibration, hot plate, spin, and laser welders. The plastic welders’ line also includes heat staking thermal presses, film/fabric sewing, slitting machines, and custom automated assembly systems. Dukane has the ability to meet specialized needs of each customer. Product design is driven by innovation and Dukane IAS provides both standalone single-station and fully integrated automated solutions.

In addition, IAS division develops and applies high power ultrasonic technology for other industrial applications such as cutting tacky and abrasive materials, welding of metal components, sieving, and fluid processing.


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For further information, contact:

Media Contact

Shivani Singh
Marketing Associate


Dukane Corporation

IAS Division
2900 Dukane Drive
St. Charles, Illinois 60174
Tel: 630-797-4900
Fax: 630-797-4949









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